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1
Innovate Before Competitors
Do
HATTIE: Hi,
and welcome to SMALL BUSINESS SCHOOL.
Grab a
pencil. You'll want to take notes if you're interested in growing a business or
even starting one. I'm Hattie Bryant. From Madison, Wisconsin, a place with
plenty of cyclists on the roads, comes this program about growing a business
that had become stale. If you want to take your bike with you, you need a rack.
That's what Graber Products builds.
Most of our
30 minutes every week is spent in our Master Class. We believe the highest
level of learning takes place in a mentoring relationship, not a formal
classroom, and a master class is a way for us to be mentored. A master class is
led by a person with experience, not simply book knowledge. Join Chris and Sara
Fortune in the small business Master Class.
(Voiceover)
What a perfect day. What a beautiful place. Cyclists from all over the world
come to Wisconsin to experience hundreds of miles of paved roads, not only in
the city but in the country, too, free from traffic. In addition to the smooth
country roads, Wisconsin offers well-connected bike trails that offer some of
the most scenic, and historical, views in the state.
If you have a
bike, you have to have a rack. Graber Products makes some of the world's best
racks right here in Madison, Wisconsin.

Employee #1:
We're going to take your new receiver hitch mount, slide it into the receiver,
like so. Now, were ready to take the bike and set it up on the rack, all
the way to the back. Set the bike in the cradles of the Bat Wing
HATTIE: All
right. Employee #1: ...slide it forward so you've got the saddles of your wing
supporting your seat tube and the other saddle supporting the top tube. Take
the strap across the top, nice and tight.
HATTIE: This
is a very easy little notch. It's like a hook and eye system, sort of. Very
nice. Very simple.
Employee #1:
Now you've got support across the top so the bike doesn't bounce. You also have
support across the bottom, so it doesnt sway.
CHRIS FORTUNE
(Owner, Graber Products, Madison, Wisconsin): Consumers want a product that's
user-friendly, and so do our dealers. This drives us to supply products that
are very user-friendly. You know, the bicycle industry is a booming industry.
It's a great family sport, it's a low-cost recreation. People love taking their
bikes on vacation and go out and ride as a family. And we want to provide them
the transportation system to get them where they want to go, safely and
securely.
Whenever we
develop product, there are three musts, and it's very simple and very basic.
The racks must stay on the car, the bikes must stay on the rack (we don't want
to scratch or mar the car), and it's critical to get the people where they are
going, safely and securely. We do a pretty good job of that
our warranty
rate is less than one-quarter of a percent.
|
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Buy Out A Tired Owner
2
HATTIE:
(Voiceover) Sara and Chris Fortune bought the company in 1989 when it had 24
employees and $3.3 million in sales. Today, they employ 60 people and have
tripled the sales.

SARA FORTUNE
(Owner, Graber Products): I always knew that he'd work hard. He put himself
through college. He worked while we were engaged. He worked nights,
student-taught and then got his studying done. He was just the kind of guy that
always worked. I don't really think I've ever had any real doubts in where he
wanted to go. Every job he took on, he succeeded.
CHRIS: When
we looked at businesses to buy, we had a scope of what we wanted and what we
didn't want. I really felt that I was driven to develop a product or get into a
situation where we had an opportunity to develop a brand. I knew I didn't want
to get into the retail environment. And I didn't want to stay in distribution
because I didn't feel that you had control of your own destiny. I think there's
tremendous value in developing a brand, and when we looked at Graber as a
company, we felt they had a great reputation in the marketplace. We visited
stores and did some market research, talking to the dealers to get a feel for
what was going on.
And the
market was expanding. They had some tremendous opportunity if they had just
focused on the resources that they had, and they didn't do that. The two
gentlemen—one was 68 and the other one was 75, wanted to move on with
their lives. They were trying to maximize their balance sheet and their
profitability at the risk of the future of the business. There are three types
of people and three types of companies: There are companies that wonder what's
happening, companies that watch what's happening and companies that make things
happen.
And these
gentlemen were wondering and watching what was going on out there. They had a
good nucleus of people when we bought the business. They had a good reputation
in the marketplace as being honest and honorable people. That was important to
us. You know, part of our business culture states that we want to be honest and
do the right thing in the way we approach our business and our customers. And
they had that going for them.
HATTIE: So
you didn't have to undo...
CHRIS:
Correct. But the image of Graber in the marketplace was more of a nuts and bolt
manufacturer. From a development and design standpoint, things had leapfrogged
where Graber was positioned in the market. Whenever you have competition
obsolete your own product, you're in a big danger zone, and that's what was
happening to them.
HATTIE: Did
you start with a bank loan?
CHRIS: Yes.
HATTIE: OK.
And did you get your venture capital from one bank?
CHRIS: Yes,
it was from the Associated Bank, and they're great people. You know, business
is very cyclical, and it isn't always growth and prosperity. You have some
rough times along the way, and it's very important to find someone that's
willing to work through the good and the bad times with you. We found
somebody.
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Make Change Fast And Easy
3
HATTIE: What
are your top business issues?
SARA:
Innovation. Product development. Go beyond what is out in the market--don't
copy somebody else. Innovation builds market recognition.
HATTIE: So
now, Bob, explain to me what this is.
(Voiceover)
Everyone at Graber talks about innovation. Chris's dad invented the Bike Bank,
which Graber is selling worldwide.
BOB FORTUNE
(Chris Fortune's father): You open the lid like this, and place your helmet,
your fanny pack or whatever gear you have, into the locker and lock it.

HATTIE: So
how did you think of this?
BOB: Well, I
read an article in The Wall Street Journal about the cyclists starting to
commute. The problem was that when they got to their destinations, they had no
place to store their personal belongings, and they were concerned about the
bike. This locks the bike and secures your personal things.
HATTIE: What
is it like to have your dad around this place?
CHRIS: It's
just great to have him around. You know, he's dedicated and committed to
getting it done, and it's just a pleasure to have him around. My dad's my best
friend, and it couldn't be any better than that.
BOB: You
couldn't ask for much better than that, could you?
CHRIS: This
is Brian Butchen. Brian has been with us 17 years. He is an extremely talented
toolmaker.
HATTIE: Are
you constantly innovating?
BRIAN BUTCHEN
(Employee): Yes, we're constantly innovating. You have to be.
HATTIE:
(Voiceover) Chris and Sara took advantage of the University of Wisconsin
Stouts Manufacturing Technology Transfer program to help improve
efficiency.
CHRIS: And
one of the elements that they focused on was cellular manufacturing. With
cellular manufacturing, quick-change tooling is a very important aspect. For
example, in our business each time you touch a part, it costs about 5 cents. So
Brian developed a tool that when the press came down and hit the part, instead
of hitting it twice, it only hit it once.
BRIAN
(demonstrating process): This way, we're taking a raw tube (you can see it's
not formed or punched in any shape or manner) It takes it from the round tube,
forms this U-shape into it to fit into the receiver of the hitch.

Unidentified
Employee #2: And basically, I just bent the tube down in there.
BRIAN: Then
you go into the next stage, poke the tube sideways, and it punches the holes.
HATTIE: And
you built the tool that does that?
CHRIS: Right.
Brian built the tool. Cellular manufacturing has done several things for us.
One, it's improved the quality of the parts because we have a much smaller
production run. Two, it's reduced our work in process inventory, improving our
efficiency by almost 25 percent.
HATTIE: How
is that different from an assembly line?
CHRIS: Well,
it's very similar to an assembly line. However, some assembly lines are set up
to feed parts that have been processed in an operation outside the assembly
line, whether that be in an assembly line set up in a different part of the
company or parts that have been brought in from outside of the company. With
the cellular manufacturing, everything is processed right here.
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Limit Suppliers To Increase Influence
4
CHRIS: We
approach business a little differently. We try and limit our number of vendors.
We have one major tubing vendor with whom we have formed a true partnership. We
dont go back and forth, saying `Hey, we need a cheaper price here or we
need this or that.' We sit down and develop a strategy with them, and we're
honorable in the commitments we make to them.
HATTIE: So
rather than having three or four suppliers on that one product who are always
competing and never knowing if they're going to get the business or not, you
selected one and said, `We're committed.'
CHRIS: We're
committed. And they're sharing technology with us, too. We send engineers to
work with them to try and get an understanding of how we can do our business
better or perform manufacturing at a higher level. We've really adopted a
win-win philosophy here. In my younger years as a manager, I wasn't always that
way. You know, I thought you had to go out and win at all costs. However, I
realized that didn't necessarily produce a long-term gain. I made some mistakes
along the way that have helped me make better decisions in my business.
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Establish A Board of Directors
5
HATTIE: Oh,
in your old age of 44, you've mellowed out?
CHRIS: Well,
I was a branch manager at 30 years old, running a $3 million or $4 million
company. And, you know, you develop a win-at-all-costs attitude. Ive
found that's a very short-term approach to life and business. Over time, you
really hone your approach to life.
I have a
great mentor, my wife's father, Phil Hendrickson. It's great to have somebody
like him to guide you and influence your life and give you certain goals and
values to run a business.
HATTIE: Was
he a small business owner?
CHRIS: He was
a business owner and a manager of a business. He took a business from $500,000
to $150 million. I watched him do that. When we bought our business eight years
ago, I asked him to be on our board. He is really the person I go to for
advice. He's my mentor. It's great to have somebody like that, someone who has
been there, done that; someone you can trust.

HATTIE: How
did you develop your board?
CHRIS: We
selected people that we knew. Our banker, Bob Atwell, is on the board. He is a
tremendous resource. He understands our business and we have a very honest and
open relationship. Our corporate attorney is on the board, as well as my father
and Sara's father. We also have somebody that was the president of a bicycle
company. He is a great adviser. Whether you have a board or you have people
around that you can use as a resource to validate what you're trying to get
done, it is important to have input from people you know and trust.
HATTIE: Or to
say, `Well, Chris, you're crazy.' Has the board ever said to you, `Oh, my gosh,
don't do that'?
CHRIS: Yes.
We were looking at buying another company, and we went through the whole
analysis. The board didn't feel that the timing was right and so we listened...
HATTIE: And
you respected that.
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Give Customers A Forum
6
CHRIS:
Absolutely. Not that I didn't feel that there was great value or opportunity,
but you have a board for a reason. You'd better listen to these people.
SARA: Chris
goes out and visits the dealers. You know, here's the president of the company,
he goes out to the dealer and talks to them. I bet he knows 90 percent of the
people he's met anywhere in the industry. He remembers their names. He focuses
on the people all the time. For example, this spring Chris brought in six of
the top dealers for a two-day session at our family cottage in Door County.
They had good
time to blend and build the relationships, which I think Chris is really strong
at, but Chris also asked them to focus in on what the user is going to want.
Chris asked them, `What are you missing in your product line that we can
accomplish for you?' The dealers were asked to list the priorities of what we
have and what they want to see. Their input was sought on where we should go.
We use their input in product development. Their input guides us in making the
product they want; the product they want to sell.

HATTIE: And
out of these six people, only two of them at that time were your
customers.
SARA: Yes,
and the other four were accounts that we didn't have. Just within the last few
months, that's how long it took, the four dealers who had not been selling our
products said, `We'll take your product. We value what you're doing.' And that
is relationship building. Chris is really outstanding at the relationship
building in the industry. |
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Avoid Bankruptcy
7
HATTIE: What
do you think it takes internally to be able to shoulder the risk of business?
CHRIS: I
think a lot of it is attitude, a "never-give-up" attitude. And it's just
keeping your head down and driving through the hard times, because if you look
up, you may lose your head. As a business owner, for you to be successful, the
biggest thing is to never give up -- never, ever give up.
SARA: When we bought the business, we were hit with a
patent infringement. Chris went to the previous owners and said, `We got this.
It's not settled. We feel like it came before the purchase.' And they settled
easily. It was all calm. We thought it was gone. Business thrived, we
developed. We added a new product to get our name back out into the market, and
it did very well. And then, about 18 months later, we got another letter saying
we were infringing. And we thought it had all been settled, because it was on
the existing patent.
And what I've
learned in that short time--well, it ended up being about four months--I
learned that this bigger company knew exactly what they were doing. We went to
trial in March. It was a simple, tiny part of a patent. We went to a jury
trial. Everything that we said--what we were told wouldn't happen, did happen.
In the end, we lost 10 times more than we thought and had to cease to produce
in the spring. I really believe the big company wanted us out. They saw us at
that time as a challenge to them, and they thought, `Let's snuff these guys out
now so we don't have to deal with them in the future.' And the bankruptcy issue
was brought up.
HATTIE: So
you lost $1 million in that scenario.
SARA: Right.
HATTIE: And
when you lost $1 million and also had to shut production down, you said to
yourselves, `All right, what are our choices?'
SARA: Right.
HATTIE: And
bankruptcy was a legitimate choice.
SARA: And
probably the number one choice for the people around us, saying, `This is the
way you'll survive.' But that's also the relationship with the bank we had.
Chris--once
again, it's the value in Chris. He's a survivor, end of the story.
Chris and I
sat down and talked, and bankruptcy just wasn't an option. I mean, there's
something that grates wrong in it.
CHRIS: We
looked at bankruptcy, but we didn't feel that was morally or ethically the way
to do it.
SARA: And the
bank also supported us and said, `OK, this is what we can do to help, this is
what we're going to require of you.' So we've been carefully watched. It was a
bad time for us not only in the money issues, but it was the moral issues. For
me especially, I was just dumfounded. I believed in people so strongly, and
what they were saying.
CHRIS: We've
been through the valley of death, and the way we've come through is our
commitment to get through it and our determination to get through it.
HATTIE: Were
you ever scared when you were in the valley? CHRIS: Sure. HATTIE: Did you ever
think, `Well, we may not have the wherewithal to pay...'
CHRIS: It was
never an option. We had to find a way to be successful and make this thing
work. |
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Win Big Customers
8
HATTIE:
(Voiceover) In Sara and Chris, I see soft hearts and strong backs. What a
combination. It's obviously working.
The
turnaround came quickly. Something really exciting happened.
CHRIS: Saturn
had approached us in August of '95 and they were very interested in the Saris
roof rack system. We'd been working with them over the last two years, doing
testing and validating the program. They've chosen us, over the largest
competitor in the world, as a supplier for their roof rack. It was due to
product innovation and their willingness to work with a smaller company.
Employee #1:
I don't think I've seen a rack any easier than this to install on a vehicle.
Unidentified
Woman: Now will I have to adjust it each time I put it on? Employee #1: No.
CHRIS:
(Voiceover) We are the exclusive supplier of a detachable roof rack system for
Saturn today.
Employee #1:
The nice thing about the rack is that it is totally adjustable, so we can
position these legs wherever we want them. If you are behind a car carrying
bikes on real cheap racks, you will see the bikes and the rack are actually
moving back and forth as the car travels. This one won't do that because you've
got support in six different places.
HATTIE:
(Voiceover) Sara focuses on the people part.
SARA: I kind
of make sure they're OK, more on the personal side. I love to talk, so I'm out
there wondering what's going on with them, finding a lot of things out. There's
some employees that will come up and spend a lot of time with me, you know,
just talking, and I usually get a hint of the reason they're around.
HATTIE:
Right. Well--and don't you think that is part of the reason this is all
working?
SARA: Right.
I do.
HATTIE: And
that every employee here feels comfortable to come tell you anything they want.
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The Lightbulb: Bring In
Experts
9
HATTIE: The
slogan at Graber Products is `Make ourselves obsolete. Invent the new products
before a competitor can.'
By working
with the University of Wisconsin, Chris has tapped into the minds of an
innovation and manufacturing team that helps business owners streamline the
production of new ideas. He has given employees the tools and time to innovate,
and he himself focuses his own attention on innovation.

The day after
we were with Chris, he was on a plane to Italy to meet a designer.
When Chris
and Sara bought Graber, they bought a solid business with a good reputation,
but the sales were flat. The employees were dedicated, but the company needed
fresh energy to start growing again. The energy has come from Chris and Sara,
but also from the thrill of bringing new products to the marketplace. Before
your sales go flat, start innovating. |
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Make "Made in America" mean
quality
10
(Voiceover)
Just as so much manufacturing has gone offshore, this business could have
headed that way, but Sara and Chris are determined to keep Graber alive and
all-American.
CHRIS: Part
of the thing that drove me to pursue this business was that I saw so much
manufacturing going offshore. I just felt that there was a decline in America,
and that it was very important for us to re-establish our manufacturing base.
You know, you talk about the service industry and the retail industry, and I
really feel that we can build product domestically and compete internationally
with the right design and development, and we're doing that. Right now, we're
not only in the United States but we're in 20 countries internationally. And we
can do that. Two of our largest competitors, Yakima is down in Mexico now and
Thule is out of Europe, and we feel that we can compete with them.
SARA: It
really does take a survivor--that really describes Chris--and support from
people around you. I think Chris and I are really lucky because we give on both
sides. Sometimes it takes us awhile to figure that out, but we give on both
sides. I'd say most small business owners really give a lot of their lives to
that business to make it successful. And that's part of the risk.
CHRIS: It is really important as a business
leader to carry the torch and continually communicate your values to the
company, the vision of your company to your employees. You know a person by
the trail he leaves and the people they hang with, and it's very important.

Spend On Design
11
HATTIE: (In
the Studio) Most small business owner do some direct marketing because it's
cost effective. And, while we can't afford a full page ad in the New York
Times, marketing advisor John Wargo says that investing in good design, pays
off.
JOHN: Small
business people are creative. Let your creative juices flow. Here's an example
of a company that did a very unique design.
HATTIE:
(Voiceover) Planet Design, a graphic design firm in Madison who works with
Graber Products, created exciting print pieces for another client, American
Players Theater. They committed to direct mail eight years ago and have never
veered from their plan. A three-part mail campaign goes to patrons and
prospects. With this as its only marketing effort, they sell out. Target
marketing works.
According to
Planet Design owner Dana Lytle, a print piece is your sales tool and must
embody the values of your company. It doesn't have to be expensive, but it has
to connect with the reader to get the response you want. We have found in our
research that attrative material like this is also set aside for later reading.
So not only do you make an initial impact, when it looks and appears to be
valuable, people set it aside for later reading.
JOHN: It
sends a very important message. We've found in our research that material like
this is set aside for later reading. So not only do you make an initial impact,
when it looks valuable, people set it aside for later reading. |
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THE CLOSING
OF THE SHOW COMMENTS
OR QUESTIONS. We invite your comments and questions. Was the show
inspirational and/or educational? We hope this show is both!
Go to this show's other pages:Overview / Profile, case study,
video or home page. |
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The Closing of the Show.
We invite your
comments, suggestions and
questions.
Go to
the other pages of this episode of the show: Overview / Profile,
guide,
video or
home page.
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